SAP PLANT MAINTENANCE:

SAP PM ( Plant Maintenance ) is a functional module which handles the maintaining of equipments and Enables efficient planning of production and generation schedules and provides interfaces to process control and SCADA systems.The R/3 Plant Maintenance (PM) application component provides you with a comprehensive software solution for all maintenance activities that are performed within a company. Supports cost-efficient maintenance methods, such as risk-based maintenance or preventive maintenance, and provides comprehensive outage planning and powerful work order management.

SAP PM COURSE CONTENT:

1.0. SAP OVERVIEW

1.1. General discussion about SAP and its importance

1.2. Organization structure

  • . Company
  • . Company code
  • . Plant
  • . Maintenance plant
  • . Planning plant

1.3. SAP landscape

  • . Sandbox
  • . Development
  • . Quality
  • . Production

1.4. SAP Architecture

  • . Database
  • . Application
  • . Presentation

2.0. Overview of PM

  • . Overview of PM in Domain industries
  • . Role of PM in supply chain management

3. MASTERDATA OF PM.

  • . Over view
  • . Creation of Functional location
  • . Creation of Maintenance work center
  • . Creation of Equipment
  • . Creation of Task list.
  • . Creation material
  • . Creation of Equipment BOM
  • . Link of material Bom to Equipment
  • . Structural Display
  • . Creation of serial number
  • . Creation of measuring points
  • . Creation of maintenance plans
  • . Creation cycle set
  • . Creation of Strategy

4. Creation of General notification

  • . Processing of notification
  • . Close of notification

5. Creation of Break down Notification

  • . Processing of notification
  • . Close of notification

6. Creation of maintenance order Integration with MM &FICO

  • . Maintain settlement rule
  • . Release of Order
  • . Confirmation of Order
  • . Goods issue
  • . Technical completion
  • . Variance calculation
  • . Settlement of ORDER
  • . Completion of order

7. Planning Scenarios

  • . Creation of Single cycle plan, assign to task list
  • . Creation of maintenance Strategy and assign it to task list plan
  • . Multiple counter plans

8. Maintenance Processing Execution of all the above individual plans

  • . Scheduling of the plans
  • . Notification Generation
  • . Process notification
  • . Close of the notification

9. Order creation from Notification

  • . Release of order
  • . Confirmation of order
  • . Goods issue
  • . Technical completion
  • . Variance calculation
  • . Settlement of ORDER
  • . Completion of order
  • . Completion of notification

10. Issue of Non stock material to the maintenance order.

  • .Creation of material
  • .Assign in operation
  • .Carry out MIGO against PO generated through purchase requisition
  • .Order completion
  • .Cost analysis

11. Issue of stock material to the maintenance order with or without serial number.

  • .Creation of material with or without serial number.
  • .Assign in operation
  • .Requirements in MD04
  • .Run MRP and procure this stock component
  • .Carry out MIGO against PO generated through purchase requisition
  • .Order completion
  • .Cost analysis

12. External operation OR service delivery in the maintenance order.

  • .Creation of maintenance order
  • .Select operation as external
  • .Maintain service against Po
  • .Enter the service entry sheet w.r.t PO
  • .Order completion
  • .Cost analysis

13. Refurbishment of Maintenance order

  • .Creation of maintenance order W.r.t Material and Order type PM04
  • .Maintain other operations
  • . Assign other Components other than refurbishment component
  • .Release and save order
  • . Completion confirmation Goods movement
  • . Goods receipt of Refurbishment material
  • .Confirmations of each operation with Final confirmation
  • .Order Completion
  • .Cost analysis

14. Calibration order and PM integration with Quality management

  • . Creation of MIC`s
  • . Assignment of inspection points
  • . Assignment of MIC`s
  • . Creation of calibration order
  • . Generation of inspection lot
  • . Results recording
  • . Usage decision
  • . Completion of Order

15. Process of assigning activities to the Object parts in Main equipment notification

  • .Creation of tasks
  • .Creation of activities
  • .Creation of objects
  • .Creation coding
  • .Creation of catalogue profile
  • . Maintain in Equipment
  • . Carry out task to the object parts
  • . Closing of individual and main notification

16. Factory calendar creation

  • .Creation of public holidays
  • .Creation holiday calendar
  • . Creation of Factory calendar
  • . Assignment of Factory calendar in Plant

17. Information system

  • .Reports
  • .Cost analysis
  • .Cogi errors

18. Configuration

  • .Basic steps
  • .Maintenance of planning plant
  • .Assignment of planning plant to maintenance plant
  • .Overall steps to be configured with respect To PDF

19. SAP Project Implementation

  • .Overview
  • .ASAP Methodology

20. Support process for SAP in Real time

  • . Priority of tickets
  • . Acknowledge
  • .Solution